A premier contract manufacturer for CNC machining and precision welding services
Welcome to Xymat
A premier contract manufacturer for CNC machining and precision welding services
Welcome to Xymat
About Us
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Who is Xymat
Xymat is a premier manufacturer of contract manufacturing using machining, welding, fabrication and assembly technologies to service multiple market sectors. Aerospace, DOE, DOD, Energy, Mining and Commercial are being supplied by Xymat. We are a full service provider and operate under a rigorous quality management system and ASME NQA-1 compliance for our NNSA customers.
Products and Services of Xymat
Xymat is a specialty contract machining and fabrication company operating two facilities in Colorado Springs, CO. One facility is our central machining operations with CNC machining, turning, milling, and water jet cutting while the other facility is for our precision welding, CNC routing, CNC laser cutting, fabrication and final assembly operations. Xymat has multi-axial CNC machines, extensive semi-automated and manual GTAW and GMAW processes along with the new Friction Stir Welding (FSW) process. Xymat maintains a welding program that is compliant with ASME and AWS codes as dictated by customer requirements.
Xymat is a company with over 30 years of experience in producing high-quality dunnage for DOE radioactive containers. Our products have a proven track record of excellence in the DOE. We can manufacture dunnage with up to 60-inch diameters, and our offerings include ASTM C208 fiberboard. Our manufacturing process was developed to assist the decommissioning of Rocky Flats, and since then, we have continued to refine and improve our production line. We have been providing dunnage for Los Alamos National Laboratory, Savannah River Site, Waste Isolation Pilot Plant, Pantex, and Y-12
Product Highlight - High Strength Aluminum Assemblies
Use of high strength aluminum enables deeper water regions for mining, drilling and rock dumping. The use of friction stir welding enables Xymat to produce such products at a cost equivalent to steel assemblies
High Strength Aluminum Ultra-deep water drilling riser has successfully reached depths nearing 4000 meters
High Strength Aluminum fall pipe in operational service reaching 2000 meter water depths
Equipment and Process Capabilities
CNC MILLING CENTER
- Matsuura MC-400 Horizontal 12 x 24 with 11 pallets, 6500 RPM, 62 Tool Changes
- Sharp Mill TMV-1/-/MP-3 with Acu-Rite CNC Millpower Control. 3-Axis Readout, Maxi-Torque Rite Power Draw Bar and Linear Encoder
- Ganesh VFM-6328 with Mitsubishi M720 Control with 4th and 5th axis capability
- Fadal 5020A CNC Vertical Milling Center
CNC LATHES
- HAAS ST20Y CNC Lathe 10" main chuck, 5" sub, 19"-Z axis, live tooling with bar feeder
- Ganesh KSL-7612KSL-7612TMY Turn Mill Lathe with live tooling
CNC CUTTING
- Cincinnati Laser CL-7, 2,000 watts with 6' x 12' table
- OMAX Maxium 1530 Water Jet 60" x 120" bed x 8.0" thick steel capacity
- KOMO Mach 1 CNC High Speed Router, 18,000 RPM, 5' x 8' table
WIRE EDM
- Mitsubishi MD+PRO II Wire EDM
METAL FORMING
- CNC Sheet and Plate Rolling
- Promecam Brake, 100", 13,000 lbs
WELDING
- GTAW - Manual, Semi-Automated, Cladding, Overlay
- GTAW - Automated Longitudinal Seam and Orbital systems
- GMAW - Manual and Robotic (Vectis Cobot), Cladding, Overlay
- Friction Stir Welding - Rotary and Linear (75Kn spindle capable to welding 2 inch thick aluminum)
- RSW - Spot
- AWS QC1 - CWI on staff
Conventional Equipment / Assembly / Testing
- Passivation / Hydrostatic testing / Helium leak testing / Drum Drop Testing (up to 10,000 lb test capable)
- Various bandsaws / tool room lathes / Surface grinder / Hone / Deburring / Arbor press
Materials and Weld Procedure Qualification Experience
- Welder qualifications experience on many qualification standards per customer requirements such as ASME BPVC Section IX, NAVSEA B2.1-8-308:2016, NAVSEA B2.1-1-301:2018, AWS D1.1, D1.2, D1.3, D1.6, D17.3, API1104, etc.
- Experienced with Stainless Steels, Aluminum Alloys, Aluminum-Bronze, HSLA Steels, HY80 & HY100, Inconel, Hastelloy, Copper, Brass, Plastics
Quality System
- Xymat maintains a rigorous NQA-1 compliant quality management system and is formally audited and approved as a Qualified Supplier to multiple DOE sites
- Xymat also maintains a ISO9001-2015/AS9100 complaint QMS and is an approved Qualified Supplier for several aerospace and commercial organizations
The Team
Douglas J Waldron
Douglas J Waldron is President & Chief Executive Officer of Xymat Co, LLC, A strong advocate for advanced manufacturing technologies, he involves those around him in advancing profitability through the use of these core manufacturing processes. While responsible for the entire P&L operations at Xymat he also maintains the responsibilities CTO.
Douglas J Waldron has a unique background as demonstrated with his success of his career. He has been awarded numerous technical achievement awards and is recognized by his peers as an expert in his field. He has been awarded with 26 US and international granted patents. He was the youngest engineer ever to be elected into The Boeing Company Technical Fellowship program. His contributions to the manufacturing operations field were recognized domestically from NASA on the space shuttle program office and internationally with awards from The Welding Institute, Cambridge, UK.
Douglas J Waldron received his degree from the College of Engineering, Utah State University in 1984. He started his career with Martin Marietta, New Orleans, LA working on the NASA space shuttle external tank program. He was recruited to southern CA to work for the Rocketdyne Company on their advanced and US classified programs. He later joined McDonnell Douglas / The Boeing Company, in support of the US government space launch initiatives. Credited with the first ever certification and production use of a new welding process named friction stir welding (FSW) in 1995 on the Delta II rocket. He was also successful at spinning out of The Boeing Company, a manufacturing start-up company and demonstrated a very successful business leadership career with the start-up and operational status of Advanced Joining Technologies, Inc which generated over $250M in sales using advanced manufacturing technologies such as friction stir welding to market sector leaders in aerospace, commercial & military aircraft, and the oil & gas sectors.
In his free time Doug loves to spend time outdoors whether skiing in winter or at his off-grid cabin and spending time with his family with 20 grandkids.
David Kailey
David Kailey oversees the quality of production and manufacturing of products for Xymat Co, LLC. David has been employed by Xymat Co, LLC, formally known as JLM Products & Design since 2001. David believes that by producing smart advanced technological products, the environment can be maintained and restored for future generations to use. David uses his knowledge of manufacturing these products to secure contracts with the US Department of Energy and US Department of Defense.
David has earned and awarded a CWI (Certified Weld Inspector) from the American Welding Society. This further enables that the products being manufactured are properly produced and the integrity of said products is sound. David has been able to grow with this company to obtain this certification and become the VP Quality.
David has held positions including Cost Accounting/Inventory Control, Production Control, Purchasing. Project Management, Manufacturing management, HR and most recently promoted to VP Quality. He manages operations for the Machining Center, Precision Weld Center, Friction Stir Weld Center, Wood Product Center, Fabrication / Assemblies Center.
David has his certification for CAD from Pikes Peak Community College and is currently enrolled in Colorado Christian University with an emphasis in Business Administration as Logistics and Supply Chain Management. He also oversees the Media Ministry at Cross Fellowship Church as a Media Director for the past 10 years.
In his free time David enjoys hiking, mountain biking, digital photography, and family activities.
Tom Pollmiller
Tom Pollmiller provides Xymat and Clients advice on multiple quality management systems from ISO 9001-2015, AS9100 and NQA-1. Tom is a driving force in Xymat’s ability to consistently provide products and services that meet customer requirements. He will capitalize on opportunities to enhance customer satisfaction and demonstrate continual conformity with specific quality management system requirements.
Tom Pollmiller retired from the U.S. Army in 2003. Quality Management is a second career. In 2004, Tom started in manufacturing as a Quality Inspector and as advancement opportunities presented themselves, Tom accepted new and various positions – eventually advancing into quality management. With 17 years’ experience in manufacturing and over 25 years as a proven leader. Throughout his career, he has contributed to positive business results through effective organization, prioritization, and follow through of key organization projects.
While Tom served in the Military, he attended many leadership development courses. In his second career, Tom has completed ISO 9001-2015 Lead Auditor training, basic and advanced CMM training for contact and non-contact CMM’s. He was instrumental in the implementation and certification to ISO 9001-2008 for one company and ISO 9001-2015 for two companies. Tom has a wide range of knowledge and experience in the implementation of manufacturing ERP systems.
In his free time, Tom enjoys spending time with his family in the mountains of Colorado skiing and fishing. He is also an advanced potter, throwing pottery when he is not in the mountains.
Our Quality and Certifications
News
Xymat Engineering to use "Xymat" trade name and launches new web site and emails
Xymat Engineering to use "Xymat" trade name and launches new web site and emails
Xymat Engineering to use "Xymat" trade name and launches new web site and emails
Sept 2021 - Xymat Engineering will begin using the trade name of Xymat and launches new web site and new employee contact emails. For more information please email Info@xymat.com
Xymat Co, LLC Acquires Absolute Machine Co of Colorado Springs, Colorado
Xymat Engineering to use "Xymat" trade name and launches new web site and emails
Xymat Engineering to use "Xymat" trade name and launches new web site and emails
July 2021 - Xymat Co, LLC has acquired all assets of Absolute Machine Co, located at 670 Elkton Dr, Colorado Springs, Co and will operate under the trade name of Xymat Co, LLC d/b/a Absolute Machine with new management personnel. For more information please email Info@xymat.com